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BMW E46 320i Facelift: Essential Checks, Inspection Tips

Posted: Wed Oct 23, 2024 1:54 pm
by spinecki
BMW E46 320i Facelift: Buying Guide and Inspection Tips

a) BMW E46 320i Facelift Engine Specifications and Improvements:
  • 2.0L M52TU engine replaced by 2.2L M54B22 (170 bhp at 6100 rpm, 210 Nm at 3500 rpm)
  • Double VANOS system: Check for smooth operation across rev range
  • Timing chain design improved, but still listen for rattles on startup
  • Timing chain replacement typically needed around 150,000-180,000 miles
  • Timing chain replacement cost: £900-£1300 at independent specialist
  • Failure to replace stretched timing chain can lead to engine failure, potentially costing £3500-£5500 for a replacement engine
  • Oil capacity increased to 6.5 liters; use 5W-30 or 0W-40 fully synthetic
  • Oil change interval: 15,000 miles or annually, whichever comes first
  • Improved crankcase ventilation system; check for oil leaks around valve cover
  • Listen for ticking noise indicating lifter or valvetrain issues
b) BMW E46 320i Facelift Cooling System: Updates and Common Issues:
  • Redesigned expansion tank; still prone to cracks, replacement cost £60-£80
  • Upgraded water pump; failure less common but still check for leaks
  • Electric fan failure more prevalent; replacement cost £150-£200
  • Thermostat housing material improved; less prone to leaks
  • Coolant flush still recommended every 2 years or 30,000 miles
  • Full cooling system overhaul cost: £550-£750
c) BMW E46 320i Facelift Exhaust System: Changes and Inspection Points:
  • Slightly different exhaust layout due to new engine
  • Catalytic converter positioning changed; check for heat shield rattles
  • Exhaust manifold less prone to cracking; still inspect for leaks
  • Full system replacement cost increased to £700-£900 due to different specs
d) BMW E46 320i Facelift Suspension and Steering: Refinements and Wear Areas:
  • Slightly retuned suspension for improved handling
  • Front control arm bushings design updated; replacement cost remains £200-£250
  • Power steering pump more reliable; still check for whining noises
  • Rear subframe mounting points strengthened; less prone to cracking
  • Full suspension refresh cost: £900-£1200
e) BMW E46 320i Facelift Braking System: Updates and Maintenance:
  • Brake disc sizes unchanged: 300mm front, 294mm rear
  • Slightly updated brake pad compound; check for even wear
  • ABS module more reliable; still verify proper operation
  • Brake fluid change interval remains at 2 years
  • Full brake service cost: £300-£400
f) BMW E46 320i Facelift Transmission Options: Gearbox Improvements:
  • Manual: Updated 5-speed ZF gearbox; smoother shifts
  • Manual transmission issues:
    - Clutch typically lasts 80,000-100,000 miles; replacement cost £550-£750
    - Listen for grinding noises, especially in 2nd gear, indicating synchro wear
    - Clutch hydraulics can fail; slave cylinder replacement costs £160-£220
    - Gearbox oil should be changed every 60,000 miles; neglect can lead to premature wear
  • Automatic: 5-speed GM 5L40-E retained but with updated software
  • Automatic transmission issues:
    - Fluid and filter change recommended every 60,000 miles; cost £220-£280
    - Neglecting fluid changes can lead to premature failure
    - Valve body issues can occur; replacement costs £900-£1300
    - Torque converter failure possible; replacement with rebuild costs £1900-£2700
    - Complete transmission failure if maintenance neglected; rebuild or replacement costs £2600-£3600
  • Transmission fluid change still recommended every 60,000 miles
  • Clutch life typically longer due to improved design
g) BMW E46 320i Facelift Electrical System: New Features and Potential Faults:
  • Updated instrument cluster; pixel failure less common
  • New steering wheel controls; check all buttons function correctly
  • Improved audio system; verify all speakers work
  • Updated light control module; check for proper headlight operation
  • Battery drain issues less common but still possible
  • Check for proper operation of all electronic systems
h) BMW E46 320i Facelift Body and Corrosion: Design Changes and Rust-Prone Areas:
  • Updated front and rear bumpers; check for cracks and proper fitment
  • New headlight and taillight designs; ensure all function correctly
  • Improved paint quality; still check common rust areas (wheel arches, sills)
  • Sunroof drain design updated; blockages less common but still possible
  • Inspect door bottoms and boot seal area for early signs of corrosion
i) BMW E46 320i Facelift Interior: Quality Improvements and Wear Points:
  • Updated dashboard design; check for cracks in common areas
  • New seat designs; inspect for wear, especially on driver's side bolster
  • Improved climate control system; verify all functions work correctly
  • Updated door panels; check for delamination and speaker cover condition
  • Verify operation of all interior lights and switches
j) BMW E46 320i Facelift Service History and Maintenance Specifics:
  • Different service schedule due to new engine; verify appropriate intervals followed
  • Spark plug replacement interval extended to 45,000 miles
  • Timing chain replacement less common but still a potential issue at high mileage
  • Check for software updates, especially for engine management system
  • Verify regular oil changes (15,000 miles or annually)
k) BMW E46 320i Facelift vs Pre-Facelift: Key Differences and Improvements:
  • More powerful and refined 2.2L engine
  • Updated exterior styling with new lights and bumpers
  • Improved interior quality and design
  • Enhanced electrical systems and features
  • Better corrosion resistance in body panels
  • Slightly improved fuel efficiency
l) Common Mechanical and Electronic Issues in BMW E46 320i Facelift:
  • VANOS solenoids may still fail; repair costs £400-£600
  • Electric water pump failures more common; replacement cost £250-£300
  • Window regulators still prone to failure; cost per unit £140-£180
  • Automatic transmission valve body issues; repair cost £900-£1300
  • ABS module failures less common but still possible; repair cost £500-£700
  • Oil leaks from valve cover gasket; replacement cost £150-£200
m) BMW E46 320i Facelift Test Drive Checklist:
  • Verify smooth power delivery across entire rev range
  • Check for any hesitation or misfires, especially under load
  • Test all gears in manual transmission for smooth engagement
  • For automatics, ensure no slipping or harsh shifts
  • Verify stability control system works correctly
  • Test all electrical features, including climate control
  • Listen for any unusual engine noises, especially on cold start
n) BMW E46 320i Facelift Documentation and Legal Aspects:
  • Confirm production date post-September 2001 for true facelift model
  • Check for any outstanding recalls specific to facelift models
  • Verify VIN matches all documentation
  • Ensure all service records are present, especially for the new engine
  • Check MOT history for recurring issues or mileage discrepancies
o) BMW E46 320i Facelift Modifications and Tuning Potential:
  • Engine more responsive to tuning; ECU remaps can yield 20-25 bhp increase
  • Upgraded suspension components more readily available
  • Ensure any modifications are properly documented for insurance
  • Be cautious of cars with extensive engine modifications
  • Popular upgrades include performance chips, cold air intakes, and exhaust systems
p) BMW E46 320i Facelift Market Position and Competitor Comparison:
  • Generally commands 10-15% premium over pre-facelift models
  • Competes more closely with Audi A4 2.0 and Mercedes C200 Kompressor
  • Improved fuel economy: 30-34 mpg combined
  • Higher residual values due to more desirable specification
  • Better performance and refinement compared to pre-facelift models
q) BMW E46 320i Facelift Long-Term Ownership Costs:
  • Annual maintenance costs slightly higher due to more complex engine
  • Major service (every 30,000 miles) costs £450-£550 at independent specialists
  • Potential for higher repair costs if VANOS system fails
  • Budget £700-£900 annually for maintenance on a well-used example
  • Timing chain replacement (if needed): £900-£1300
  • Automatic transmission overhaul (if required): £1900-£2700
  • Consider setting aside 10-15% of the car's value annually for maintenance and repairs
r) BMW E46 320i Facelift Parts Availability and Cost Comparison:
  • Most parts readily available, but some facelift-specific components may be pricier
  • Example costs:
    - Oil filter: £12-£18 (aftermarket), £25-£30 (OEM)
    - Air filter: £25-£30 (aftermarket), £35-£45 (OEM)
    - Front brake pads: £50-£70 (aftermarket), £80-£100 (OEM)
    - Alternator: £180-£250 (aftermarket), £350-£450 (OEM)
    - Water pump: £60-£80 (aftermarket), £120-£150 (OEM)
    - VANOS solenoids: £150-£200 (aftermarket), £250-£300 (OEM)
s) BMW E46 320i Facelift Market Values and Depreciation:
  • As of 2023, average asking prices:
    - Under 80,000 miles, excellent condition: £3,500-£5,000
    - 80,000-120,000 miles, good condition: £2,500-£3,500
    - Over 120,000 miles, fair condition: £1,800-£2,500
  • Well-maintained, low mileage examples can fetch up to £6,000-£7,000
  • Depreciation typically 4-6% annually for well-maintained examples
  • Coupe and Convertible models command 15-20% premium over saloons
  • Sport models with M-Sport packages can add 10-15% to the value
  • Factors affecting value: full service history, recent major repairs completed, original paint, no accident history